How to remove pop rivets

Pop rivets, also known as blind rivets, offer a quick and easy way to create permanent and secure joints. They're mainly used in situations where access is limited to one side of the materials.

Whether you're modifying an existing project, repairing something broken, or simply want to reuse the materials, knowing how to remove pop rivets safely and effectively is key.

What is a Pop Rivet?

A pop rivet consists of a hollow body, a mandrel (a central rod), and a larger head on one end. To join materials, you can insert the blind rivet through pre-drilled holes, then use a specialised pop rivet gun to pull the mandrel through the body. This expands the tail end, forming a second head and creating a strong connection, all while the clever mandrel snaps off at a designated point, leaving it securely lodged inside the rivet.

Common Types of Pop Rivets

Here are two common types of pop rivets you'll likely encounter:

• Aluminium: is the most common type, offering a good balance of strength, affordability, and ease of use.
• Stainless Steel: these offer superior corrosion resistance and are ideal for outdoor applications or environments with moisture.

Steps for Removing Pop Rivets

Removing blind rivets requires some finesse, but it's a straightforward process with the right tools. Here's what you need to do:

1. Gather your tools:

• Safety glasses: Always wear safety glasses to protect your eyes from flying debris when working with metal and tools.
• Drill and drill bits: You'll need a drill and various-sized drill bits. The appropriate size will depend on the diameter of the pop rivet mandrel.
• Centre punch (optional): This can help you create a starting point for drilling and improve accuracy.

2. Locate the mandrel head: This is usually a small indentation on the end of the rivet opposite the head.

3. Drill through the mandrel head: Choose a drill bit slightly larger than the diameter of the mandrel. Carefully drill through the centre of the mandrel head, making sure not to damage the surrounding materials.

4. Push out the remaining mandrel: Once you've drilled through the mandrel head, it should be weakened enough to push out using a punch or a screwdriver. If necessary, gently tap the end of the rivet with a hammer to help dislodge the remaining mandrel piece.

5. Remove the rivet body: With the mandrel removed, the rivet body should easily come loose. You may need to use pliers or a pair of grips to wiggle it free if it's slightly stuck.

By following these steps, you can easily remove pop rivets. If you're unsure about the type of pop rivet you're dealing with or encounter any difficulties during the removal process, it's always best to consult a professional for guidance. For a more in-depth look at the process, check out this fantastic video by Billshowto channel below. It offers clear visuals and helpful tips to make sure your rivet removal is a success!